Wall Formwork Systems

About Wall Formwork Systems

Wall formwork is a specialized construction system that creates temporary molds for casting reinforced concrete walls. NexGen's steel-reinforced PP wall formwork delivers exceptional strength, precision, and versatility for all types of vertical structures—from retaining walls to lift shafts. Our modular panel system withstands concrete pressures up to 60 kN/m² while maintaining dimensional accuracy and smooth finishes, reducing finishing costs by 35-45%.

Key Benefits

60 kN/m² Pressure

Handles high concrete pressure safely

100+ Reuse Cycles

Maximum ROI with extended lifespan

Multiple Panel Sizes

Multiple panel sizes for any wall

Quick Assembly

Quick pin-and-wedge connection

Wall Types & Applications

Select a wall type to view specific specifications and use cases

Standard Wall Formwork

Application: Multi-story apartments, basement walls, boundary walls, and vertical structures in residential and commercial projects

Key Advantage: Versatile and cost-effective for all standard wall applications with modular sizing and rapid assembly.

Wall Thickness: 100-500mm

Panel Height: 1220mm, 2440mm, 3000mm

Panel Width: 200mm-1220mm

Assembly Time: 25-30 min per 10m²

Shear Wall Formwork

Application: High-rise buildings, Commercial skyscrapers and Monolithic buildings

Key Advantage: Engineered for maximum concrete pressure (60 kN/m²) with robust tie rod systems and structural stability for tall buildings.

Wall Thickness: 150mm-600mm

Max Height: Up to 3 meters

Panel Width: 180-1220mm

Assembly Time: 20-30 min per 10m²

Lift Core & Stairwell Walls

Application: Elevator shafts, stairwells, and mechanical risers in office towers, hotels, and commercial buildings

Key Advantage: Precision cutouts for elevator guides and staircase openings with rapid modular assembly.

Wall Thickness: 150-600mm

Panel Height: 1220-3000mm

Panel Width: 200-1220mm

Assembly Time: 30-40 min per core

Retaining & Specialty Walls

Application: Retaining walls, bridges, tunnels, culverts, water tanks, swimming pools, and STP structures

Key Advantage: Heavy-duty design for soil pressure, water loads, and long-term durability in challenging underground environments.

Wall Thickness: 100-600mm

Panel Height: 1220-3000mm

Panel Width: 200-1220mm

Assembly Time: 45-60 min per 10m²

Complete Technical Specifications

Universal specifications across all wall types with application-specific configurations

Specification	Standard Walls	Shear Walls
Wall Thickness Range	100-500mm	100-500mm (Customizable)
Panel Height	1220mm, 2440mm, 3000mm	Up to 3 meters (custom)
Panel Width	200mm to 1220mm	200mm to 1220mm
Concrete Pressure Rating	45 kN/m²	60 kN/m²
Panel Thickness	55mm	55mm
Frame Material	MS Steel (Epoxy coated)	MS Steel (Epoxy coated)
Weight per m²	18-25kg	25-30kg
Reuse Cycles	100+	100+
Surface Finish	Smooth (F2-F3)	Smooth, Fair-Faced Concrete (F1-F3)
Assembly Time (per 10m²)	30-45 minutes	20-30 minutes
Tie Rod System	Wall tie	Standard tie rods
Temperature Range	-10°C to 60°C	-10°C to 60°C
Compliance Standards	CIRIA Report R108	CIRIA Report R108
Cost Savings	75% vs. steel formwork	70% faster than traditional formwork

Quick Wall Type Comparison

Feature	Standard Walls	Shear Walls	Lift Cores	Retaining
Thickness Range	100-500mm	150-600mm	150-300mm	100-600mm
Assembly Ease	Easy	Moderate	Moderate	Moderate
Reuse Cycles	100+	100+	100+	100+
Assembly Time/10m²	25-30 min	20-30 min	30-40 min	45-60 min
Pressure Rating	45 kN/m²	60 kN/m²	60 kN/m²	60 kN/m²
Best For	Apartments, basements	High-rise, Monolithic	Building cores	Underground, tanks

Applications Across All Wall Types

Multi-Story Residential

Apartments, basement walls, boundary walls

Office Towers

Shear walls, lift shafts, commercial complexes

Infrastructure

Retaining walls, bridges, tunnels, culverts

Water Structures

Water tanks, swimming pools, STP structures