REUSABLE WALL FORMWORK SYSTEMS

Plastic Wall Formwork Systems for Concrete Construction

Reusable PP formwork systems designed for standard walls, shear walls, retaining walls and lift core applications, with accurate alignment, efficient assembly and consistent concrete finishes.

Request a Quote View Wall Types

60 kN/m²
Concrete Pressure

100+
Reuse Cycles

Multiple Panel Sizes
For Any Wall

PAN India
Supply & Support

Wall Formwork Systems
REUSABLE WALL FORMWORK SYSTEMS

Reusable Plastic Wall Formwork

NexGen Formworks manufactures reusable plastic wall formwork systems for efficient concrete wall construction. Our modular polypropylene (PP) formwork is designed for standard walls, shear walls, retaining walls, lift cores and other suitable structural applications.

Engineered for repeated use, accurate alignment and efficient handling, NexGen wall formwork provides a practical plastic formwork solution for concrete walls across residential, commercial, industrial and infrastructure projects.

WALL FORMWORK SYSTEMS

Wall Formwork Systems We Manufacture

Explore NexGen's wall formwork configurations for different structural requirements and construction applications.

Standard Wall Formwork

Standard Wall Formwork

Application: Multi-storey apartments, basement walls, boundary walls and standard RCC wall construction.

Key Advantage: Versatile modular system designed for efficient assembly and repeated wall casting.

Wall Thickness 100–500 mm
Panel Height 1220 / 2440 / 3000 mm
Panel Width 200–1220 mm
Assembly Time 25–30 min per 10 m²
Shear Wall Formwork

Shear Wall Formwork

Application: High-rise buildings, commercial structures and monolithic construction.

Key Advantage: Engineered for higher concrete pressure requirements with robust tie and support arrangements.

Wall Thickness 150–600 mm
Panel Height Up to 3 m
Panel Width 180–1220 mm
Assembly Time 20–30 min per 10 m²
Lift Core Formwork

Lift Core & Stairwell Wall Formwork

Application: Elevator shafts, stairwells and mechanical risers in office towers, hotels and commercial buildings.

Key Advantage: Modular configurations designed for accurate core dimensions and required openings.

Wall Thickness 150–600 mm
Panel Height 1220–3000 mm
Panel Width 200–1220 mm
Assembly Time 30–40 min per core
Retaining Wall Formwork

Retaining & Specialty Wall Formwork

Application: Retaining walls, bridges, tunnels, culverts, water tanks, swimming pools and STP structures.

Key Advantage: Configurable system designed for demanding wall construction applications and challenging site conditions.

Wall Thickness 100–600 mm
Panel Height 1220–3000 mm
Panel Width 200–1220 mm
Assembly Time 45–60 min per 10 m²
SPECIFICATIONS

Wall Formwork Technical Specifications

Universal specifications across all wall types with application-specific configurations

Technical specifications
Specification Standard Walls Shear Walls
Wall Thickness Range 100-500mm 100-500mm (Customizable)
Panel Height 1220mm, 2440mm, 3000mm Up to 3 meters (custom)
Panel Width 200mm to 1220mm 200mm to 1220mm
Concrete Pressure Rating 45 kN/m² 60 kN/m²
Panel Thickness 55mm 55mm
Frame Material MS Steel (Epoxy coated) MS Steel (Epoxy coated)
Weight per m² 18-25kg 25-30kg
Reuse Cycles 100+ 100+
Surface Finish Smooth (F2-F3) Smooth, Fair-Faced Concrete (F1-F3)
Assembly Time (per 10m²) 30-45 minutes 20-30 minutes
Tie Rod System Wall tie Standard tie rods
Compliance Standards CIRIA Report R108 CIRIA Report R108
Cost Savings 75% vs. steel formwork 70% faster than traditional formwork
WHY NEXGEN

Why Choose NexGen Wall Formwork?

Engineered for faster installation, repeated use and consistent concrete results across demanding wall applications.

100+ Reuse Cycles

Designed for repeated use, delivering better ROI over multiple construction cycles.

Up to 60 kN/m² Pressure

Built to handle high concrete pressure for demanding wall applications.

Zero Bulging

Maintains accurate wall dimensions and alignment during concrete pouring.

Lightweight Hollow PP Panels

Easy to handle, position and reposition on site.

Smooth Concrete Finish

Delivers a clean, consistent concrete surface with less finishing work.

Fast Assembly

Modular panels enable quick assembly and reduce installation time.

Wall Formwork Installation

Follow the basic installation sequence for accurate, secure and efficient wall casting.

01

Prepare

Check reinforcement, dimensions and the formwork layout.

02

Position Panels

Place the panels on both sides according to the wall configuration.

03

Align & Secure

Connect, align and brace the panels before concreting.

04

Concrete Pour

Pour and compact concrete according to the approved procedure.

05

De-shutter

Remove the panels after the required concrete strength is achieved.

06

Clean & Reuse

Clean the panels and prepare them for the next casting cycle.

Wall formwork installation on site
Wall formwork panels positioned on site
Wall formwork assembly
Wall formwork alignment on site
Wall formwork site installation
Wall formwork securing and bracing
Wall formwork ready for concrete pour
Wall formwork installation on site
Completed wall formwork installation
View more images

Applications of Wall Formwork

Multi-Story Residential

Apartments, basement walls, boundary walls

Office Towers

Shear walls, lift shafts, commercial complexes

Infrastructure

Retaining walls, bridges, tunnels, culverts

Water Structures

Water tanks, swimming pools, STP structures

FAQ

Frequently Asked Questions

Plastic wall formwork is a reusable moulding system for concrete wall construction. NexGen uses polypropylene (PP) panels designed for repeated use, accurate dimensions and consistent concrete finishes.

NexGen manufactures configurations for standard walls, shear walls, retaining walls, lift cores and stairwell applications, subject to project requirements.

NexGen wall formwork supports up to 60 kN/m² concrete pressure for applicable configurations. The allowable pressure depends on the specific system arrangement.

Yes. NexGen wall formwork can be configured for shear wall construction, with applicable systems designed for higher concrete pressure requirements.

Yes. Suitable configurations can be used for retaining wall applications, subject to wall dimensions, structural requirements and system specifications.

Yes. NexGen provides suitable configurations for lift cores and stairwell walls, subject to project dimensions and engineering requirements.

NexGen wall formwork is designed for 100+ reuse cycles with proper handling, cleaning, storage and maintenance.

Key advantages include 100+ reuse cycles, lightweight handling, modular configuration, water resistance, fast assembly and smooth concrete finishes.

Installation involves preparing the reinforcement, positioning panels, aligning and securing the system, concrete pouring, de-shuttering and cleaning for reuse.

NexGen wall formwork can accommodate 100–600 mm wall thicknesses, with panel heights up to 3000 mm and panel widths up to 1220 mm, depending on the configuration.

Need Wall Formwork for Your Project?

Share your wall type, dimensions and project requirements with our team.

Get a Free Quote Talk to an Engineer