Completing a 30-story residential high-rise **3 months ahead of schedule** is a game-changer in the construction world. Discover how Shantasriram Constructions used NexGen’s advanced plastic formwork to accelerate timelines, control costs, and achieve flawless concrete quality—even on one of the city’s most challenging project sites.
Project Overview: At a Glance
built
of schedule
- Project: Pearl Heights, Hyderabad
- Developer: Shantasriram Constructions Pvt Ltd
- Structure: 10-story residential tower + 5-level podium
- Formwork System: NexGen modular steel-reinforced PP formwork
- Completion: Delivered in 21 months (vs planned 24)
Challenges: What Made Success Difficult?
Old Methods
- ✗ Frequent rework due to surface defects
- ✗ Slow cycle times: 12–14 days/floor
- ✗ Material waste from damaged plywood
- ✗ High labor costs, safety risks
NexGen Solution
- ✓ 6-day floor cycle enabled
- ✓ Reused 100+ times
- ✓ Virtually zero material waste
- ✓ Safer workflow, less manual lifting
How NexGen Made the Difference
- Lightweight modular panels: Allowed smaller team to assemble/disassemble much faster
- Seamless lock & alignment: Controlled tolerances, reduced joints for superior finish
- Low waste, high reusability: Panels lasted entire tower, minimal site debris
- Safer workflow: No heavy timber/steel lifting, all handled by crew of 6
Timeline: Milestones of Speed
| Milestone | Scheduled Date | Actual Date | Delta |
|---|---|---|---|
| Podium structure | Month 4 | Month 3 | -1 month |
| 15th floor slab | Month 12 | Month 10 | -2 months |
| Topping out (30th floor) | Month 22 | Month 19 | -3 months |
| Hand-over | Month 24 | Month 21 | -3 months |
Results: Measurable Impact
Key Outcomes:
- 3 months early handover—unlocked occupancy and cash flow sooner
- 28% materials cost saving from no plywood wastage
- Zero plastering required—mirror-smooth concrete finish out-of-form
- 25% labor saving through faster cycles, smaller teams
- 88% less jobsite debris—major site safety win
- 100+ reuses tracked, zero panels failed throughout build
Before/After Comparison Table
| Metric | Plywood | NexGen PP Formwork |
|---|---|---|
| Avg. Cycle time/floor | 12–14 days | 6 days |
| Material wastage | 18–24% | <2% |
| Surface finish | Patchy; requires plaster | A+ (no plastering) |
| No. of reuses | 6–10 | 100+ |
| Labor per cycle | 14–16 | 6–8 |
Project Manager Testimonial
“NexGen’s modular formwork system absolutely transformed our workflow. Panel reusability, less labor, faster cycles—these were not just promises, but proven on site. The quality of concrete finish exceeded even our strictest specifications. Would strongly recommend for high-rise and time-sensitive projects.”
— Ashutosh R, Sr. Project Manager, Nova Constructions
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