REUSABLE BEAM FORMWORK SYSTEMS

Plastic Beam Formwork Systems for Concrete Construction

Reusable formwork systems designed for concrete beam construction, with pre-formed sections, practical assembly and repeated use across construction projects.

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PERFORMANCE BAR

Specifications depend on the applicable system configuration and project requirements.

60 kN/m²
Concrete Pressure*

100+
Reuse Cycles*

18–24 kg/m²
System Weight*

200–600 mm
Beam Width Range*

300–1200 mm
Beam Depth Range*

Reusable Beam Formwork
REUSABLE BEAM FORMWORK SYSTEMS

Reusable Beam Formwork

NexGen Formworks manufactures reusable beam formwork systems for concrete beam construction. The system combines pre-formed sections with a pin-wedge assembly method for practical installation and repeated use.

Designed for beam widths from 200–600 mm and depths from 300–1200 mm, the system provides a reusable solution for forming concrete beams across residential, commercial, industrial and infrastructure projects.

Beam Formwork System

Key components and features of the NexGen beam formwork system.

NexGen beam formwork system for concrete beam construction

Pre-Formed Beam Sections

Pre-formed sections for specified beam dimensions, helping establish consistent beam profiles during concrete placement.

U-Shaped Beam Formwork

U-shaped sections designed to form the required concrete beam profile for the applicable configuration.

Pin-Wedge Assembly

Pin-wedge connections for practical assembly without welding during installation.

MS Steel Frame

MS steel frame with an epoxy-coated finish for durability and corrosion protection.

SPECIFICATIONS

Beam Formwork Technical Specifications

Review the key technical specifications of the system.

Technical specifications
Specification Details
Beam Width 200–600 mm
Beam Depth 300–1200 mm
Panel Thickness 55 mm
Frame Material MS Steel, Epoxy Coated
Pressure Rating 60 kN/m²
System Weight 18–24 kg/m²
Formwork Type Pre-formed U-shaped sections
Assembly Method Pin-Wedge System
Reuse Cycles 100+
Assembly Time 30–45 minutes per 10 m² section
Workers Required 2 workers
Stripping Time 4–7 days — Early Stripping

Early stripping is subject to the required concrete strength, structural requirements and approved site procedure.

CONFIGURATION

Beam Formwork Configuration

The configuration is selected according to the required beam dimensions and project requirements.

Beam Width

200–600 mm

Suitable for beam widths within the specified system range.

Beam Depth

300–1200 mm

Designed for beam depths within the specified range.

Pre-Formed Sections

U-shaped sections help establish the required beam profile during concrete placement.

Pin-Wedge Connection

The sections are connected using the pin-wedge assembly method for practical site installation.

WHY NEXGEN

Why Choose NexGen Beam Formwork?

Designed around the practical requirements of concrete beam construction and repeated use.

01

60 kN/m² Pressure Rating

Designed for the specified concrete pressure requirements.

02

100+ Reuse Cycles

Designed for repeated construction use with proper handling, cleaning, storage and maintenance.

03

Flexible Beam Dimensions

Supports beam widths from 200–600 mm and depths from 300–1200 mm.

04

Pre-Formed Sections

Helps simplify beam forming and establish consistent concrete profiles.

05

Pin-Wedge Assembly

Supports practical connection of formwork sections without welding during installation.

06

Epoxy-Coated Steel Frame

Provides a durable frame finish with corrosion protection.

Beam Formwork Installation

Follow the basic sequence for positioning, assembling and reusing the system.

01

Prepare the Beam Area

Complete reinforcement and supporting arrangements according to the approved construction plan.

02

Position Formwork Sections

Place the required sections around the prepared beam reinforcement.

03

Connect & Secure

Join the sections using the pin-wedge assembly system.

04

Check Alignment

Verify beam width, depth, levels and alignment before concrete placement.

05

Concrete Pour

Complete the required checks before placing and compacting concrete.

06

De-shutter & Reuse

Remove the formwork according to the approved procedure, then clean and prepare the sections for reuse.

NexGen beam formwork installation on site
PP beam formwork system
NexGen beam formwork warehouse stock
NexGen plastic beam formwork system
Beam formwork assembly on site
Beam formwork sections ready for assembly
Beam formwork panels in stock
Beam formwork application view
Complete beam formwork system
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Applications of Beam Formwork

Suitable for concrete beam construction across a range of building and infrastructure projects.

Residential Construction

Apartments • Villas • Multi-storey buildings

Commercial Structures

Offices • Commercial buildings • Parking structures

Industrial Construction

Factories • Warehouses • Industrial buildings

Infrastructure Projects

Applicable concrete beam construction within infrastructure projects based on project requirements.

FAQ

Frequently Asked Questions About Beam Formwork

Beam formwork is a temporary forming system used to support and shape fresh concrete into the required beam dimensions. The formwork is positioned around the reinforcement before concrete placement.

The system is designed for beam widths from 200–600 mm and beam depths from 300–1200 mm, depending on the applicable configuration.

The system uses an MS steel frame with an epoxy-coated finish, together with pre-formed sections for concrete beam construction.

The specified pressure rating is 60 kN/m², subject to the applicable system configuration and project requirements.

The formwork sections are connected using a pin-wedge assembly system, allowing practical assembly without welding during installation.

The system weighs approximately 18–24 kg/m², supporting practical handling during installation.

The system is designed for 100+ reuse cycles with proper handling, cleaning, storage and maintenance.

The specified assembly time is approximately 30–45 minutes per 10 m² section with 2 workers, depending on site conditions and system configuration.

Beam width, beam depth, required concrete profile, support arrangement and project requirements should be considered when selecting the appropriate configuration.

It is suitable for applicable residential, commercial, industrial and infrastructure construction projects involving concrete beams.

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